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The system features an integrated workflow: Automatic spool wire pay-off system → Natural gas online annealing furnace → Overflow water cooling cleaning → Environmental protection pickling → Overflow water cleaning → Auxiliary galvanizing → Baking board drying treatment → Hot dip galvanizing → Clean → Water cooling → Trunk wire take-up system.
| Technical Parameters | |
|---|---|
| Wire diameter | 0.8--1.6 mm |
| Zinc coating thickness | 30--60 g/m² |
| Number of wires | 40--70 line |
| Wire spacing | 30 mm |
| Annealing method | On line annealing |
| Zinc layer control | Wipe system |
| Wire pay-off system | Wire spool |
| Wire take-up system | Trunk coiler or inverted coils type |
Wire pay-off system: Adopts a damping frame with a constant tension device to ensure steel wire walks smoothly and stably.
Natural gas online annealing furnace: Box steel structure with segmented assembly, providing excellent sealing and reducing installation time.
Water cooling tank: Controls temperature before pickling to ensure process stability and remove impurities.
Environmental acid washing: Turbulent smokeless pickling technology in a closed space for rapid and eco-friendly cleaning.
Water cleaning tank: Secondary overflow cleaning method using high-strength PP material to eliminate residual liquid.
Wire drying: Highly efficient drying process suitable for various metal processing speeds.
Zinc Pot: Welded with special steel plates and featuring a natural gas external heating structure with precision thermocouple control.
The manufacturing facility covers approximately 30,000 square meters, including 8 specialized workshops for metal cutting, precision machining, and electrical assembly. Advanced equipment such as plasma welding and CNC lathes are utilized to ensure product accuracy.
